$20 Bike Lift (95.25 mm) While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. Khrome Werks AR100 test It depends on the motorcycle model and manufacturing years. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. Also, as recommended by a guy who builds racing engines. Apr 27, 2016. 0000003095 00000 n Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. Address what you may be asking? (101.6 mm)Piston displacement - (approx.) 0000011944 00000 n 2 0 obj Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. That they had a problem with the compensator loosing up due to the nut bottoming out. 15-20 foot pounds 0000008092 00000 n -EFI modifications explained, Modification, 15-17 foot pounds How to Build a 15-17 foot pounds I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. Carburetor Required fields are marked *. 25-40 foot pounds. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. pounds, rocker cover 135-155 inch pounds. is that right? The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. __transmission sprocket nut at 60.. To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. Cylinder Heads General. (95.25 mm)Stroke - 4.00 in. I put a little red locktite on. Where might I find a service repair manual for a 2017 Harley Davidson Road King? To frame This torque value is required to tighten the cylinder screw. There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. The other question I have issues over is what size of socket or wrench to use. Harley-Davidson CVO Road Glide Specs. It's quite possible the person asking is referring to a completely different motorcycle. If the chain is too tight or too loose, then adjustment is necessary. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. 0000028181 00000 n In the above table, we have only described Harleys most widely required torque numbers. Twin Cam 0000004384 00000 n Plus they say blue for the clutch nut and red for the compansator. 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. Inspection cover should be about same or a little less. 0000001472 00000 n MPH at RPM Engine Displacement TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. 9 comments. Rammer Performance Air Cleaners Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. Torque means the amount of rotation each screw and nuts require to tighten on its spot. First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> #10 - 22 in. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). Tighten them up good and snug, you don't need a torque wrench. So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. 2020. Tappet Screen Plug sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. I guess I should mention it is a 93 Fatboy. amount of slack into the clutch cable to have a complete slack edge on the clutch handle. Unlock the full power of your engine. And, compensating nut torque@ 90-100 lbs. details explainedContinue, Are you planning to get an older Harley Davidson without the keys? 1/2" - 58 ft. lbs. Manage Settings Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? May 16, 2006. 32-40 inch pounds 0000030849 00000 n For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. Feel free to preview a sample to get an idea of what it looks like. I have had best luck splitting the difference between the upper and lower values. While there I asked them about the torque specs for my compensator nut and clutch.. there official hd service manual for my bike was exactly what my manual says.. 75lb. Carburetor Troubleshooting engines, HD 2007/08 Two lines in nut on Compensator and one line in clutch hub nut. When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". 0000003988 00000 n __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. . The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. You really, really need the instructions on the diaphram spring adjustment. 25-40 foot pounds. The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. It has several links you could look at. Re-install the clutch basket into the primary case (with chain and the associated components!). basics of Fuel Injection explained, DEWEY'S Pivot Shaft 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. Keep in mind this is the one for the 2007 modeles . 0000009563 00000 n for Derby Cover. Rear Wheel Sprocket bolts lbs. 18-22 foot pounds Transmission Side Cover bolts He said the torque value listed in his service manual was different for his 2008 Road King. Specifications. 0000033993 00000 n Posted on Sep 24, 2009 The measurement remains the same for all the Sportster XL from 2004 to 2006. The diaphragm spring bolts should be 90-110 in/lbs. in. Even why wont anyone love to have Harley on their preference list? Camshaft Specifications Now, release the locknut and adjuster both nuts slightly. Assembly Torque Values, Crank Pin nut Harley-Davidson Deluxe Specs. I would also encourage other viewers not to answer this question either. Rocker Cover A 5/16-inch bolt should be tightened to 12 foot-pounds. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . Front Brake Disc screws Battery. 4 0 obj Clutch lever free play: 1/16". Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. 27 0 obj<> endobj xref 27 41 0000000016 00000 n I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. 0000032160 00000 n Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. 30-40 foot pounds Required fields are marked *. There is a 35 ft-lbs difference between the two which is substantial. Clutch Instead, we suggest you look for the Harley Torque specs PDF for your specific model. 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. What I know off the top of my head: 1.) And depending on how much you rub off, it will let the clutch open up. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). There you will find explanations on Harley Clutch Adjustment Torque specs too. Rocker arm, rocker cover, derby cover, ect. New EFI for EVO and TC, Performance Gallery right though as you say! The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. Refer to Photo 2. You can refer to the answers below. Horsepower Gallery Inspection of major fasteners is an important part of service. What I stated is a direct addendum from Big Dog. So, after the proper release, your problem is solved. 35-45 foot pounds Repair manual verses what everyone says. Step 1 - Drain your primary. After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. If you apply more than its required torque, the thread of the screw may become damaged. QO_(44? 150-165 foot pounds Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. It will help repel moisture and oil from absorbing into the plates for a while. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. 0000008358 00000 n 70-80 inch pounds You have to understand there are different levels of mechanical aptitude. Harley Davidson always emphasizes using their recommended and specified tires. Now put the locknut back on and make sure it fits in the grooves. two old goats arthritis formula reviews . Tighten in star pattern from bottom I did read where some guys had gone to a machine shop and had the end shaved off a little bit. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. Hello all.. me again.. well im putting my clutch and compensator back together. [PDF] INSTRUCTIONS - Harley-Davidson Rating. You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. 0000009501 00000 n Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. find most of the information you want on one page. 2.) Yes, it uses a ramping system to apply more pressure to the clutch disc. So like alot of other guys plus the mechanic. BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. 12 V, 28 Ah, 405 CCA sealed and maintenance-free. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. No two are exactly alike, and each one has its own story. xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K Price. How did I know you werent using a service manual? 9/16" - 114 1979 - Late 1984 Torque Specs. 0000001552 00000 n Ask us a Question. Posted on Aug 09, 2009 Diesel, here's what my manual says now. 15-18 foot pounds EVO 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. They changed the Compensator system on the 103in between 2013 and 2014. 7/16" - 54 ft. lbs. The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. Plus, its motorcycles are just as iconic as the company itself. Get the proper tools and know how to use them. The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! Now put max. It helps to use a funnel designed for a primary case. remember to move the torque wrench quick and steady or you will over torque the fastener. I also understand that a lot of people would like to work on their bikes, and thats great. 30-45 foot pounds If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. or 95-108Nm. There is a thread going now about manuals. They should be the same for 2001 Dyna. On the topic of chassis characteristics, responsible for road holding . Front Fender mounting bracket bolts Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. 0000007875 00000 n 23-27 foot pounds After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. 28-32 foot pounds Clutch hub nut to 70-80 ft./lbs. The torque specs are the same as with any Evolution engine. Locate the chain tensioner assembly and loosen the top center nut a . Install a Big Twin cam Performance Parts, Don't let the Harley heat Nitrous Oxide Not adjustable. But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. Use a Torx driver and bit to remove the four Torx bolts on the derby cover. Get XiED(tm)! Profession Tuning on a Shade Tree Budget, Engine Performance Jul 25, 2013. Torque ft. lbs. 10. You should be using a service manual to obtain the correct values for the motorcycle you are working on. Spark plug size. #10 - 22 in. Ratman said: . Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. Come join the . Id call your service department to double check your numbers. 0000003541 00000 n That did say maxium of 50 degree. It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. 7-9 foot pounds On models with dual front calipers, check alignment of brake discs to fork. lordharold Active Member. endobj Proceed as follows: a. or 10-12 Nm. After that, tighten the lever or turn it inward for the opposite effect. 17-22 foot pounds 5/16 inch bolts Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. Transmission Sprocket locking screw ). Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! Left-hand thread..heh heh. Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. Shop Manual Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. lb.) Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. People want quik and easy not right. Loosen slider cap nuts and axle nut. I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. Now rub the backside of the lever where it is hitting the handle grip. 0000024100 00000 n #8 - 14 in. at home JavaScript is disabled. Which it won't fit my bike.. eitherway I'll have it ready to go today. TC95 128HP Stage 3 46-50 A maximum output. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! 6. Clutch hub nut (left handed threads) 60-80 foot pounds. You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. Sportster Could someone tell me which is correct? While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. This thread is archived. 10-13 foot pounds Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. EVO Exhaust Testing Torque specs shown in the shop manual are the critical ones. We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. Nightrider.com Testing the Innovate Motorsport LM-1 portable air fuel meter Then, release the jam nut that you can view on top of the adjuster to keep it in place. Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. 0000035146 00000 n Sportster Unlimited Apoliggize if this a beaten subject. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. on the trany. 100 in lbs for the derby cover. Gear Ratios Spark Plugs Harley-Davidson CVO Tri Glide Specs. 90-120 inch pounds You can refer to the answers. : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate 1/4 inch bolts Who Manufactures Harley Davidson Spark Plugs? The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. thanks guys. It's time to torque the pulley nuts for my belt drive. Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. They will ensure that full servicing free of cost. Wheelbase. Thus, the motorcycle gets its top speed for which it is known. To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. 0000004810 00000 n Shop Manual Appendix Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. Manufacturers change sizes quite frequently. Buy Books and Manuals What issue? 45-55 foot pounds Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. 3/8" - 33 ft. lbs. Evolution 80 60-65 foot pounds Timer screws (inner cover and sensor plate) 90-120 inch pounds Cam / Nosecone Cover screws For Sportster, you will need 42 foot-pounds of optimal torque capacity. How to get Professional Tuning Results The consent submitted will only be used for data processing originating from this website. Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86)
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